以產品家族結構為基礎的接單組裝及成本分析

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姓名

張連興(Lien-Hsing Chang) 查詢紙本館藏

畢業系所

工業管理研究所在職專班

論文名稱

以產品家族結構為基礎的接單組裝及成本分析
(Configuration to Order and Cost Analysis based on the Product Family Architecture)

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摘要(英)

External customers send the inquiries for product variants, configured or engineered
product, to the manufacture plants. To satisfy customer preference based demand, the BOM (Bill Of materials), test specification, TP (Transfer Price), lead time, etc of engineered and configured product (FPV, Flexible Product Variant) has to be created based on the customer specific needs.
These BOM, test specification, nameplate data have been created manually and saved in the local ERP system. It spent time from the request received to reply. These common data can be used for all of group companies. However, the data has not been shared by group companies due to different ERP system and all of sister companies communicate with different information platform.
The information sharing (BOM, test specification, Transfer Price, product classification) among group companies is implemented by common ERP system. The internal process has been consolidated by CSU (Customer Service Unit) mail box. The sale and delivery process also have to be redesigned and organized with the common information platform. The inquiry has been proceed

關鍵字(中)

關鍵字(英)

★ Activity Based Costing
★ Product Classification
★ Product Platform
★ Product family architecture
★ Product Variety

論文目次

Contents
ABSTRACT----------------------------------------------------------------------------------------I
PREFACE--------------------------------------------------------------------------------------------II
CONTENTS----------------------------------------------------------------------------------------III
NOMENCLATURE -----------------------------------------------------------------------------VI
LIST OF FIGURES------------------------------------------------------------------------------ VII
LIST OF TABLES ------------------------------------------------------------------------------ VIII
1. Introduction ------------------------------------------------------------------------1
1.1 Background--------------------------------------------------------------------------1
1.2 Motivation------------------------------------------------------------------------------2
1.3 Research objective---------------------------------------------------------------------------3
1.4 Thesis organization------------------------------------------------------------------------4
2. Literature review-------------------------------------------------------------------5
3 Proposed product variety and production cost estimation framework-----------------------------------------------------------------8
3.1Condinated product and supply chain design ------------------------------------------------9
3.1.1 Design for logistics --------------------------------------------------------------------------10
3.1.2 Supplier integration into new product development-------------------------------------14
3.1.3 Design for variety----------------------------------------------------------------------------16
3.2 Product classification and BOM & Routing integrated ---------------------------------- 21
3.2.1 Product classification and product family planning ------------------------------------ 21
3.2.2 Generic modeling of product and process variants--------------------------------------27
3.2.3 Integrated BOM and Routing Generator for variety synchronization-----------------30
3.3 Product costing process------------------------------------------------------------------------33
3.3.1Allocation stage-modeling a production system------------------------------------------33
3.3.2 Estimated and analysis stage ---------------------------------------------------------------36
3.3.3 Total production cost calculation ----------------------------------------------------------41
4. Application for product development process and cost estimation framework----------------------------------------------------------------------------42
4.1 Designing collaborate supply chain process for e-business---------------------------43
4.1.1 Product development process------------------------------------------------------------43
4.1.2 Product Configuration System-----------------------------------------------------------49
4.1.3 Production Classification application--------------------------------------------------51
4.2 Analysis and redesign of Flexible Product Variant (FPV) order process---------------56
4.2.1 FPV work flow “As-is” and “To-be”----------------------------------------------------56
4.2.2 Customer Service Unit---------------------------------------------------------------------59
4.2.3 FPV workflow comparison “As-is” and “To-be”-------------------------------------60
4.3 Product cost analysis and Simulation-----------------------------------------------------63
5. Closing remark and Future works----------------------------------------------69
REFERENCES------------------------------------------------------------------------------------71

參考文獻

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指導教授

高信培(Hsing-Pei Kao)

審核日期

2005-12-28

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