TFT-LCD廠之自動化搬運系統的多屬性派送控制方法

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張軒銘(Hsuan-Ming Chang) 查詢紙本館藏

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工業管理研究所

論文名稱

TFT-LCD廠之自動化搬運系統的多屬性派送控制方法

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摘要(中)

TFT-LCD面板產業為近年來台灣最快速發展的產業之一，在TFT-LCD 系統中投資興建更大之玻璃基板尺寸的面板廠，一直以來都是廠商擴大產能規模及提高產品價格競爭力的主要方式，由於隨著面板廠生產的玻璃基板面積越大，對所能切割的片數越多，不僅可以增加面板產量，亦能降低面板的單位生產成本，因此要面臨尺寸越大的基板搬運需求，其搬運的效率更顯得其重要性。
現今TFT-LCD 面板廠都已導入電腦整合製造系統來整合全自動化的生產環境，而 AMHS為其中核心的一環，並配合製造執行系統在生產過程中處理玻璃基板的搬運與儲存作業，而組成AMHS的自動化物料搬運系統主要設備包括AGV、RGV和根據林坤濱（2008）所提出的內嵌式自動倉儲（In-Line Stocker）的Stacker Crane，故要如何依照生產流程及物料搬運，做出最有效率的搬運流動規劃，對未來的生產效率有其重大的影響。
本研究針對TFT-LCD 系統中Array製程內的三個決策問題做探討，分別是Stacker Crane之Cassette選取問題、In-Line Stocker之出口點選取問題與RGV之Cassette選取問題，並針對三個研究問題分別提出三個多屬性派送法則。利用仿真模擬軟體Arena建構類似TFT-LCD廠的環境，期望從三個研究問題的多屬性派送法則中將產生之結果再與其他研究法則進行比較，找出最合適的派送問題決策，進而提昇整個系統派送控制以達到最佳作業效率。

摘要(英)

In recent years, TFT-LCD industry is one of the fastest growing industries in Taiwan. In order to produce a larger size panel has always been the expansion of production capacity and the improvement of product price competitiveness. Because the larger panel produced by the panel factory, the more the number of sheets that can be cut. So the efficiency of its handling is even more important.
TFT-LCD panel factories have introduced computer integrated manufacturing systems to integrate automated production environments, and AMHS is an improtant part of them. The main equipment of the automated material handling system contained AGV, RGV and the In-line Stocker.
In this study, we focus on three decision-making problems in the Array process of TFT-LCD system. Which are Stacker Crane′s Cassette selection problem, In-Line Stocker′s exit point selection problem and RGV′s Cassette selection problem. Three multi-attribute dispatching rules are proposed separately. Using the simulation software to construct an environment of the TFT-LCD factory, and we expected to compare the results of the multi-attribute dispatching rules of the three research questions with other research rules.

關鍵字(中)

★ TFT-LCD
★ AMHS
★ Intra-Bay搬運
★ Inter-Bay搬運
★ 多屬性派送
★ 系統模擬

關鍵字(英)

★ TFT-LCD
★ AMHS
★ Intra-Bay
★ Inter-Bay
★ Multi-attribute decision making
★ System simulation

論文目次

目錄
摘要 i
Abstract ii
目錄 iii
圖目錄 vi
表目錄 viii
第1章緒論 1
1.1 研究背景與動機 1
1.2 研究目的 2
1.3 研究環境 3
1.4 論文架構 5
第2章文獻探討 7
2.1　TFT-LCD 的構造與製程介紹 8
2.1.1 Array 工程 9
2.1.2 面板工程（Cell） 10
2.1.3 模組工程（Module） 10
2.2　無人搬運車之派車相關研究 11
2.2.1　單載量AGV 的派送問題 11
2.2.2　多載量AGV 的派送問題 13
2.2.3　 RGV 的派送問題 16
2.2.4　 Stacker crane的決策派送問題 17
2.3　TFT-LCD廠之派送相關研究 19
2.4　半導體晶圓廠之派送相關研究 22
第3章研究方法 28
3.1 研究環境說明 28
3.2 建立多屬性決策法則方法整理 30
3.3 作業流程符號及變數定義 32
3.4 TFT-LCD系統中Array製程之工作站與無人搬運車作業流程 32
3.4.1 Cassette進入系統之左側工作站流程 32
3.4.2 Cassette進入系統之右側工作站流程 33
3.4.3 左側 RGV 之派送作業流程 34
3.4.4 右側 RGV 之派送作業流程 40
3.4.5 In-Line Stocker之一般加工機台作業流程 45
3.4.6 In-Line Stocker之Stacker Crane作業流程 46
3.4.7 完成品集中工作站之作業流程 54
3.5 單屬性派送法則說明 55
3.5.1 Stacker Crane之Cassette選取法則 55
3.5.2 In-Line Stocker 之出口點選取法則 56
3.5.3 RGV之Cassette選取法則 59
3.6 多屬性派送評估法則說明 61
3.6.1 Stacker Crane之Cassette選取法則 61
3.6.2 In-Line Stocker 之出口點選取法則 64
3.6.3 RGV之Cassette選取法則 66
第4章實驗與分析 69
4.1 前言 69
4.2 模擬實驗 69
4.2.1 環境設定 69
4.2.2 系統Cassette設定 72
4.2.3 環境假設 72
4.2.4 實驗因子組合 73
4.3 績效評估準則 75
4.4 統計分析 76
4.4.1 依『產出量（Throughput）』為績效評估值 77
4.4.2 依『Cassette流程時間（CFT）』為績效評估值 87
4.4.3 依『Cassette差異時間（CLT）』為績效評估值 97
4.4.4 依『Cassette延遲時間（CTT）』為績效評估值 107
4.4.5 依『Cassette提早時間（CET）』為績效評估值 117
4.5 實驗結論 126
第5章結論與後續建議 128
5.1 研究結論 128
5.2 未來研究建議 129
參考文獻 130
中文部分 130
英文部分 132
相關網站 140

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相關網站
1. 中華映管， 2017， “ TFT-LCD 基礎技術- TFT 製程介紹， ” Retrieved November 2, 2017，from
http://www.cptt.com.tw/cptt/chinese/index.php?option=com_content&task=view&id=40&Itemid=90.
2. TechNews， 2017， “ 大尺寸面板出貨面積，IHS 估年增6%，” Retrieved September 12, 2017， from
https://technews.tw/2017/09/12/big-size-panel-shipments-prediction/.

指導教授

何應欽(Ying-Chin Ho)

審核日期

2018-7-25

推文