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    請使用永久網址來引用或連結此文件: https://ir.lib.ncu.edu.tw/handle/987654321/109735


    題名: 基於空間位移稀疏多層感知機模組之輕量化網路於PCB缺陷即時語意分割;A Lightweight Network with Shifted Sparse MLP Modules for Real-Time PCB Defect Semantic Segmentation
    作者: 康祐典;KANG-YOU-DIAN
    貢獻者: 人工智慧國際碩士學位學程
    關鍵詞: 印刷電路板瑕疵檢測;語意分割;輕量化網路;視覺多層感知機;有效感受野;PCB defect inspection;semantic segmentation;lightweight network;vision MLP;effective receptive field
    日期: 2026-08-05
    上傳時間: 2026-10-20 14:18:19 (UTC+8)
    出版者: 國立中央大學
    摘要: 印刷電路板(PCB)的瑕疵檢測是電子製造品質管控的關鍵環節,產線部署要求模型
    同時具備高準確率與即時推論速度。然而卷積神經網路受限於局部感受野,難以捕捉全
    域脈絡,Transformer 的自注意力機制在偵測微小瑕疵所需的高解析度輸入下計算成本又
    過於高昂。本研究提出SSMLP-UNet,於窄化通道之輕量U-Net主幹(13.33M參數)的兩
    個深層位置,嵌入空間位移稀疏多層感知機(Shifted Sparse MLP)模組。該模組以軸向投
    影沿列與行方向進行全域特徵混合,並結合循環空間位移構成雙路徑設計,經 1×1 卷
    積與可學習殘差權重α融合。兩個模組僅增加約 0.67M 參數,整體模型共 14.00M 參
    數,於640×640影像輸入下達到44.2 FPS,滿足即時檢測需求。
    在資料處理方面,本研究提出以影像差分結合閾值化、邊界框空間約束、連通元件
    過濾與形態學閉運算之自動遮罩生成流程,將低成本的框選標註轉換為像素級標註,並
    據我們所知首次於 DeepPCB 資料集建立多類別像素級語意分割基準。於 DeepPCB、
    MeiweiPCB 與 PCB-Vision 三個特性互補之資料集上,以三組隨機種子進行驗證,
    SSMLP-UNet 之 mIoU 分別超越同量級以 Transformer 為主幹之對照模型 LRFormer-T
    達9.78、3.09與13.21個百分點,並以不到一半的參數量達到或超越標準U-Net(29.06M)。
    消融實驗進一步刻畫模組的作用,可學習融合相較固定相加,於 DeepPCB 與
    MeiweiPCB 分別帶來0.71 與0.90 個百分點的增益,逐種子方向一致;有效感受野分析
    顯示模組使感受野相較無模組主幹擴大4.62倍,並呈現軸向混合特有的十字形分佈。於
    長距離裂縫分割任務的延伸實驗中,模組帶來三種子方向一致的增益(裂縫類別 IoU
    +1.44),支持全域混合能力在目標無法僅憑局部線索辨識時最具價值的詮釋。;Printed circuit board (PCB) defect inspection is a critical step in electronics manufacturing
    quality control, where production-line deployment demands both high accuracy and real-time
    inference. Convolutional networks are constrained by local receptive fields, whereas
    Transformer self-attention is prohibitively expensive at the high input resolutions required for
    detecting small defects. This thesis presents SSMLP-UNet, a lightweight semantic
    segmentation network that equips a narrow-channel U-Net backbone (13.33M parameters) with
    two Shifted Sparse MLP modules at its deep stages. The modules perform global feature mixing
    through axial projections along rows and columns, combined with a circular spatial shift in a
    dual-path design, fused by a 1×1 convolution and a learnable residual weight α. The two
    modules add only about 0.67M parameters, for a total of 14.00M, and the network runs at 44.2
    FPS at 640×640 input, meeting real-time requirements.
    For data processing, an automated mask-generation pipeline based on an automated mask
    generation pipeline based on image differencing, bounding-box-constrained thresholding,
    connected-component filtering, and morphological closing operations converts low-cost
    bounding-box annotations into pixel-level masks, establishing, to the best of our knowledge,
    the first multi-class pixel-level segmentation benchmark on the DeepPCB dataset. Evaluated
    with three random seeds on three complementary datasets (DeepPCB, MeiweiPCB, and PCB
    Vision), SSMLP-UNet surpasses the same-weight-class Transformer baseline LRFormer-T by
    9.78, 3.09, and 13.21 mIoU points, respectively, while matching or exceeding a standard U-Net
    (29.06M) with less than half the parameters.
    Ablation studies further characterize the role of the modules: the learnable fusion
    outperforms fixed addition by 0.71 and 0.90 mIoU on DeepPCB and MeiweiPCB with a
    consistent direction across all three seeds, and an effective receptive field analysis shows a 4.62× enlargement over the module-free backbone with the cross-shaped pattern characteristic
    of axial mixing. An extension to long-range crack segmentation yields a direction-consistent
    gain (+1.44 crack-class IoU over three seeds), supporting the interpretation that the global
    mixing is most valuable when targets cannot be resolved from local cues alone.
    顯示於類別:[人工智慧國際碩士學位學程] 博碩士論文

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