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    請使用永久網址來引用或連結此文件: https://ir.lib.ncu.edu.tw/handle/987654321/109848


    題名: 應用田口方法優化網通產品 PCBA 螺絲鎖固之應力與工時;Optimizing Screw Fastening Stress and Cycle Time with Taguchi Method on Networking PCBA Products
    作者: 陳冠廷;TING, CHEN KUAN
    貢獻者: 工業管理研究所在職專班
    關鍵詞: 田口方法;網通產品;PCBA鎖附製程;多目標決策;Taguchi Method;Networking Products;PCBA Screw Fastening;Multi-objective Decision Making
    日期: 2026-07-20
    上傳時間: 2026-10-20 14:34:51 (UTC+8)
    出版者: 國立中央大學
    摘要: 本研究旨在優化網通產品之 PCBA 螺絲鎖附製程,傳統製程往往面臨結構應力品
    質與生產工時兩者互相拉扯之兩難,且常依賴工程師經驗,缺乏系統性依據。為此,本研究提出一套結合田口實驗設計與多目標權重決策之優化架構,透過L9 (34) 直交表進行製程因子(轉速、鎖固順序、鎖固策略)之篩選,並引入「品質優先」、「平衡策略」與「效率優先」三種不同決策權重模型。研究結果顯示,製程參數間存在強烈之非線性交互作用。均值主效應圖雖指出整體大趨勢以「轉速600 rpm、由內向外鎖固、6 KG 直接鎖固」為最優;然而經由交互作用圖深度橫向比對發現,當產線固定採用跨情境最具強健特徵之「由內向外鎖固」以釋放翹曲應力時,中度轉速(400 rpm)在品質與平衡模型中之綜合績效已與高轉速(600 rpm)旗鼓相當、甚至反超。本研究打破傳統單一固定最佳解之盲點,提煉出因應產線UPH與品質KPI之動態調整決策指南,不僅突破多目標限制,更實質提升產線製程管理之便利性與標準化程度,具備靈活之工業應用價值。;This study aims to optimize the PCBA screw fastening process for networking products, addressing the inherent trade-off between structural stress quality and production cycle time. Conventional processes often rely heavily on empirical experience, lacking a systematic approach. To resolve this, we propose an optimization framework integrating the Taguchi method with multi-objective decision-making. Utilizing an L9(34) orthogonal array, we
    evaluated process factors—rotation speed, fastening sequence, and fastening strategy—under three distinct weighting models: "Quality-First," "Balanced," and "Efficiency-First." Experimental results reveal significant non-linear interaction effects among process parameters. While the Main Effects Plot suggests a global optimum of "600 rpm, inside-out sequence, and 6 kg direct fastening," cross-scenario interaction analysis indicates that when
    the robust "inside-out sequence" is mandated to mitigate warpage stress, a moderate speed of 400 rpm achieves comprehensive performance comparable to, or even exceeding, that of 600 rpm in both Quality-First and Balanced models. By moving beyond static optimal solutions, this study provides a dynamic decision-making guide aligned with UPH and quality KPIs. This approach overcomes multi-objective constraints, enhances shop-floor standardization, and offers significant industrial flexibility.
    顯示於類別:[工業管理研究所碩士在職專班 ] 博碩士論文

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