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    請使用永久網址來引用或連結此文件: https://ir.lib.ncu.edu.tw/handle/987654321/111309


    題名: 應用CAD二次開發技術於低背隙滾子凸輪設計與傳動性能驗證;Application of CAD Secondary Development Technology to the Design of Low-Backlash Roller Cam and Transmission Performance Verification
    作者: 游仁亨;YU, JEN-HENG
    貢獻者: 機械工程學系在職專班
    關鍵詞: 滾子凸輪;CAD二次開發;螺旋曲線;ADAMS;傳動誤差;等效背隙角;Roller cam;CAD secondary development;Helical curve;ADAMS;Transmission error;Equivalent backlash angle
    日期: 2026-08-26
    上傳時間: 2026-10-20 17:15:08 (UTC+8)
    出版者: 國立中央大學
    摘要: 本研究針對既有滾子凸輪研究較少整合CAD運動軌跡建模、槽寬比較、曲線修正與雙向動態驗證之問題,建立低背隙滾子凸輪之設計驗證流程。首先利用SolidWorks Motion取得滾子相對主動輪之運動軌跡,反推槽道中心螺旋曲線,再串接VBA、Mathematica與SolidWorks完成點位擷取、偏移計算及模型重建,並以ADAMS進行單向完整週期與雙向運轉模擬。原始曲線共取樣801點,平均相鄰點距0.3066 mm,最大局部弦高量級約1.3 μm,低於10 μm偏移修正尺度。結果顯示,單側名義間隙30 μm之W1006僅完成約10%理論輸出而判定失效;有效模型中,W1008相較W1010之傳動誤差角均方根值降低34.8%,輸出端等效背隙角降低40.1%,但W1010具有較低接觸負載,顯示槽寬設計存在傳動精度、背隙與接觸負載之取捨。固定10.10 mm槽寬並施加最大10 μm漸進式偏移後,P75之反向響應時間差由0.031 s降至0.012 s,降低61.3%,輸出端等效背隙角由4.446″降至0.522″,降低88.3%。結果顯示,在不進一步縮小槽寬之前提下,微量修正槽道中心曲線可有效改善低背隙反向響應;所建立流程可於實體加工前比較槽寬調整與曲線修正策略,並降低試作與修模需求,作為後續滾子凸輪槽道設計與動態驗證之參考。;This study develops an integrated design and verification process for low-backlash roller cams by combining CAD-based motion trajectory modeling, groove-width comparison, curve correction, and multibody dynamics simulation. SolidWorks Motion was used to obtain the roller trajectory relative to the driving cam and derive the groove center curve; VBA and Mathematica were then applied for point extraction, offset calculation, and model reconstruction, followed by ADAMS simulations. The curve was sampled at 801 points with a mean spacing of 0.3066 mm and a maximum local chord-height magnitude of approximately 1.3 μm, below the 10 μm correction scale. W1006, with a nominal single-side clearance of 30 μm, completed only about 10% of the theoretical output and was classified as invalid. Among the valid models, W1008 reduced the RMS transmission error by 34.8% and the equivalent backlash angle by 40.1% compared with W1010, whereas W1010 produced a lower contact load, indicating a trade-off among accuracy, backlash, and contact load. With the groove width fixed at 10.10 mm, the P75 correction reduced the reverse response delay from 0.031 s to 0.012 s and the equivalent backlash angle from 4.446 arcsec to 0.522 arcsec, corresponding to reductions of 61.3% and 88.3%, respectively. The proposed process enables groove-width and curve-correction strategies to be evaluated before manufacturing, reducing prototyping and rework requirements.
    顯示於類別:[機械工程學系碩士在職專班 ] 博碩士論文

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