本文以實驗方式探討超音波振動輔助對於等通道彎角擠製 (ECAE)之影響。本文超音波加載方式分為軸向加載及橫向加載兩種, 以不同加載方式、不同振幅大小、不同沖頭行程位置加載及不同沖 頭擠製速度作為加工參數,探討超音波對於 Al-1070 試片成型力及 試片機械性質影響。並以有限元素軟體 Deform 3D 對於超音波振 動輔助 ECAE 進行分析。 實驗結果顯示,在超音波輔助 ECAE 製程中,不論是單獨施加 軸向、橫向或是同時雙軸向加載,對於降低成型力及提升試片硬度 均有良好的效應。利用有限元素模擬分析,調整有限元素模型內的 接觸條件及材料性質建立其等效模型,提出超音波軟化及摩擦力減 少兩種機制都可能存在於超音波輔助 ECAE 的製程中。;This study aims to explore experimentally the influence of ultrasonic vibration on equal channel angular extrusion (ECAE).The ultrasonic system divided in axial direction and lateral direction. In different loading methods, different amplitude, different load, punch stroke position and different punch speed extruded as the processing parameters, to explore the effect of forming force and mechanical property of the A1-1070 specimen. Also in Deform-3D finite element software to analyze the equal channel angular extrusion(ECAE) that applied with the ultrasonic vibration. The experimental results shows that ultrasonic vibration on ECAE, whether in axial direction, lateral direction or simultaneous biaxial loading, for lower forming force and enhance the hardness of the specimen both have good effect. Using the finite element to analyze, adjust the contact conditions and material properties of finite element model to build the equivalent model. Putting forward the acoustic softening and friction reduction are both may exist in process of ultrasonic vibration on ECAE.
